Manufacturing competence in assembly
Fertigungskompetenz der Montage

Fertigungskompetenz der Montage

Fertigungskompetenz der Montage
State-of-the-art work conditions and technologies and highly skilled staff guarantee constantly high quality.

For instance, work is performed in all assembly areas of Carl Zeiss Sports Optics GmbH under clean-room conditions. Here, top priority is given to precision and cleanness. The assembly areas can only be entered through overpressure locks. In these locks, the staff put on dust-free clothing including headwear and overshoes. Air-conditioning and filter systems not only keep the air clean but also ensure optimum work conditions.

The assembly of binoculars and riflescopes, for example, is divided into several assembly groups which comprise pre-assembly and final assembly and are included in the inspection by the quality assurance department. The assembly groups work on the principle of flow production. The units are assembled at manual workstations connected with each other by a transport belt. Staff must be highly skilled and flexible as they are sometimes required to work at different workstations.

The Kanban system is used for optimum control of the materials flow, employing pre-formed inserts and different bin colors.